Industrial commercial facilities depend on robust finishes to keep production moving and assets protected. Yet even the best coating system can fail prematurely without the right care. Below are five field-tested tactics that dramatically increase the lifespan of warehouse wall and ceiling coatings.

• Perform ASTM D4263 moisture tests; postpone work if the slab is > 4% MVER.
• Abrade glossy panels with 80-grit to reach a CSP-2 profile.
• Remove salts, oils and chalking using a 3,000 psi hot-water wash and eco-detergent.

Pro-tip: 65% of industrial coating failures trace back to improper preparation—never skip this step.

Epoxy primers topped with aliphatic polyurethanes or polysiloxanes give warehouses the chemical, abrasion and UV resistance they need. Check:

• DFT: At least 6-8 mils total system thickness.
• VOC Compliance: < 100 g/L for interior occupied zones.

• Maintain 50-85° F and < 85% RH.
• Use indirect-fired heaters to avoid CO₂ “amine blush.”
• Deploy dust-control curtains around high-traffic aisles.

Create a color-coded facility map. Touch up forklift dings or skid marks each quarter; full inspection every 12 months prevents minor nicks from becoming peeling patches.

Scheduled power washing (500–1,000 psi, fan tip) removes grease that degrades gloss and adhesion. Always rinse neutral pH cleaners to avoid residue.

With strategic prep, the right industrial commercial coating, and routine maintenance, warehouses can double–even triple–their repaint interval.

Need a coating life-cycle analysis? Request a free assessment from REFF Services today.